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  • Added for You - Inventory Reduction Frequently Asked Questions

    How To Handle Customer Billing Snafus
    Q: I just discovered that for the past six months I have been billing a client half of what I should have been. Should I just include the total of the past due balance on his next bill or contact him first to let him know that it's coming? This client has been difficult in the past, so I'd rather not deal with him until I absolutely have to. My partner, on the other hand, thinks we should call the client and let him know what's going on before sending the bill. What do you think? -- Louis K.A: I think your partner is right. If you think this client has been difficult to deal with in the past just wait until he opens your bill with six months worth of arrears attached to it without prior notice or a full explanation of the amount owed.Sending such a bill is like dropping a bomb on the client's de
    alone does not provide the basis for the changes in inventory management that prevent the inventory increasing again. People are trying to copy the system – but why bother when you can license it!

    6. So, what are the specific differences between a typical inventory optimization program and an inventory reduction system?

    There are five very specific differences:

    i. There are 7 actions that can be taken to reduce an inventory investment – our system applies all seven actions for inventory reduction. A typical optimization program applies just one.

    ii. Our inventory reduction system focuses on cash release without impacting availability so we focus where the bulk of the investment is tied up. Optimization programs are ‘availability based’ and identify changes to improve availability across all inventory, no matter what level of investment there is. Our approach is much more effective and efficient in the use of your team’s time and energy.

    iii. Optimization programs assume that your company must invest in its own inventory and calculates how much. Our inventory reduction system starts by ap

    Technologies Impact on Medical Device Clean Rooms
    Over the years, medical device cleanrooms have become more cost effective in both initial cost and operating cost due to advances in technology and methods.My first experience with cleanrooms was in 1967 with the first laminar flow room built for Honeywell’s Solid State Electronics Center in Plymouth, Minnesota. That room has been in constant use for 39 years. There were no filter changes in those 39 years. The system was upgraded with ULPA (ultra low penetration air) filters in 2004 even though the HEPA(high efficiency particulate air) filters were not loaded.Then in the early 1970s, Medtronic built their headquarter campus on the north side of the Twin Cities. Manufacturing was moved from St. Anthony to the new campus and a new cleanroom. This room was the first cleanroom for medical device man
    1. What is the difference between inventory management and inventory reduction?

    Inventory management is the activity which ensures the availability of the inventory items in order to be able to service customers. In an MRO environment the customer will be the maintenance and production department; in a finished goods environment the customer is the external customer. Inventory management involves the coordination of purchasing, manufacturing and demand to ensure the required availability.

    Inventory reduction is the activity that minimizes the cash investment in inventory while maintaining the availability promise of inventory management. Inventory reduction focuses on identifying those items where the inventory holding is in excess, given the current actual demand and supply characteristics, and then works to reduce the cash investment in these items. This means that a significant cash release can be achieved with no change in the inventory risk profile.

    2. How does the different focus of inventory management and inventory reduction impact the outcome?

    Because inventory management aims to ensure availability, the focus is primarily on eliminating stock outs, where the availability promise is not met.

    Inventory reduction focuses on cash and eliminating any unnecessary investment in inventory with no change in the inventory risk profile. The logic is this: any stock out triggers an action to restock and to typically overstock in order to avoid a future stock out. Therefore, opportunities exist for inventory reduction that will not increase risk. Where the inventory is already overstocked there is no trigger to take action, hence a specific program of activity is required.

    Eventually, inventory management must lead to an over investment of cash in inventory as people seek to eliminate stock outs, whereas, inventory reduction results in a minimized investment of cash while maintaining the availability promise.

    3. What is the difference between inventory optimization and inventory reduction?

    Inventory optimization uses the existing constraints to calculate the required level of inventory for a desired level of availability.

    Inventory reduction challenges the constraints to ensure that the result is an improvement to ‘what could be’, not just a recalculation of ‘what is’.

    4. Why can’t we just use an inventory optimization program and gain those improvements?

    Of course many companies will gain a benefit from using an inventory optimization program, however, the real issues are: is the benefit maximized, and is it sustainable?

    On its own an inventory optimization program cannot achieve the same level of benefit as an inventory reduction program. This is because optimization programs just calculate the ‘what is’ and so only optimize an element of the total equation. Inventory reduction works on the ‘what could be’ and so minimizes the whole inventory investment.

    With respect to sustainability, the ongoing achievement of a minimized inventory results from a change in the policies, procedures, measures and reporting that drive the inventory result. Optimization programs are calculation tools that don’t address these issues. An inventory reduction program ensures that all the relevant members of your team understand the impact of their decisions on inventory outcomes and sets up the policies, procedures, measures and reporting to ensure a sustainable result. Fundamentally, optimization is a tool that may be used in an inventory reduction program. In fact, if you use (or sell) an optimization program you should invest in our inventory reduction system to gain the long term impact!

    5. There are lots of optimization programs but only one inventory reduction system, surely if your process was better, everyone would copy it?

    Inventory optimization programs are very popular and have been around for many years but as mentioned above they are limited in their application. At Initiate Action we were the first to specifically identify the ‘7 Actions for Inventory Reduction’ and to promote the requirement that sustainable results need a change in culture.

    Optimization is based on maths and statistics and because of this it is easy to package it as a simple software program. Our inventory reduction system is both a training and action program that educates your team and creates the culture change required to ensure that the inventory reduction is sustainable. Optimization alone does not provide the basis for the changes in inventory management that prevent the inventory increasing again. People are trying to copy the system – but why bother when you can license it!

    6. So, what are the specific differences between a typical inventory optimization program and an inventory reduction system?

    There are five very specific differences:

    i. There are 7 actions that can be taken to reduce an inventory investment – our system applies all seven actions for inventory reduction. A typical optimization program applies just one.

    ii. Our inventory reduction system focuses on cash release without impacting availability so we focus where the bulk of the investment is tied up. Optimization programs are ‘availability based’ and identify changes to improve availability across all inventory, no matter what level of investment there is. Our approach is much more effective and efficient in the use of your team’s time and energy.

    iii. Optimization programs assume that your company must invest in its own inventory and calculates how much. Our inventory reduction system starts by app

    Outsourcing in India
    Outsourcing is the process of transferring present business activities to an external provider in order to utilize outside resources to perform activities previously maintained in-house.India is producing millions of educated workforce every year. Most of them speak good English. This young workforce is intelligent, enthusiastic and willing to work hard to succeed. They even do not mind night shifts to keep the working pace with their fellow Americans. The key tip is to know your process and costs prior to considering off shoring any project. By being armed with solid information, it's then possible to select the right outsource partner and make a good decision for the business.Outsourcing is different from contracting in the sense that in contracting there is no transfer of control where as in o
    agement aims to ensure availability, the focus is primarily on eliminating stock outs, where the availability promise is not met.

    Inventory reduction focuses on cash and eliminating any unnecessary investment in inventory with no change in the inventory risk profile. The logic is this: any stock out triggers an action to restock and to typically overstock in order to avoid a future stock out. Therefore, opportunities exist for inventory reduction that will not increase risk. Where the inventory is already overstocked there is no trigger to take action, hence a specific program of activity is required.

    Eventually, inventory management must lead to an over investment of cash in inventory as people seek to eliminate stock outs, whereas, inventory reduction results in a minimized investment of cash while maintaining the availability promise.

    3. What is the difference between inventory optimization and inventory reduction?

    Inventory optimization uses the existing constraints to calculate the required level of inventory for a desired level of availability.

    Inventory reduction challenges the constraints to ensure that the result is an improvement to ‘what could be’, not just a recalculation of ‘what is’.

    4. Why can’t we just use an inventory optimization program and gain those improvements?

    Of course many companies will gain a benefit from using an inventory optimization program, however, the real issues are: is the benefit maximized, and is it sustainable?

    On its own an inventory optimization program cannot achieve the same level of benefit as an inventory reduction program. This is because optimization programs just calculate the ‘what is’ and so only optimize an element of the total equation. Inventory reduction works on the ‘what could be’ and so minimizes the whole inventory investment.

    With respect to sustainability, the ongoing achievement of a minimized inventory results from a change in the policies, procedures, measures and reporting that drive the inventory result. Optimization programs are calculation tools that don’t address these issues. An inventory reduction program ensures that all the relevant members of your team understand the impact of their decisions on inventory outcomes and sets up the policies, procedures, measures and reporting to ensure a sustainable result. Fundamentally, optimization is a tool that may be used in an inventory reduction program. In fact, if you use (or sell) an optimization program you should invest in our inventory reduction system to gain the long term impact!

    5. There are lots of optimization programs but only one inventory reduction system, surely if your process was better, everyone would copy it?

    Inventory optimization programs are very popular and have been around for many years but as mentioned above they are limited in their application. At Initiate Action we were the first to specifically identify the ‘7 Actions for Inventory Reduction’ and to promote the requirement that sustainable results need a change in culture.

    Optimization is based on maths and statistics and because of this it is easy to package it as a simple software program. Our inventory reduction system is both a training and action program that educates your team and creates the culture change required to ensure that the inventory reduction is sustainable. Optimization alone does not provide the basis for the changes in inventory management that prevent the inventory increasing again. People are trying to copy the system – but why bother when you can license it!

    6. So, what are the specific differences between a typical inventory optimization program and an inventory reduction system?

    There are five very specific differences:

    i. There are 7 actions that can be taken to reduce an inventory investment – our system applies all seven actions for inventory reduction. A typical optimization program applies just one.

    ii. Our inventory reduction system focuses on cash release without impacting availability so we focus where the bulk of the investment is tied up. Optimization programs are ‘availability based’ and identify changes to improve availability across all inventory, no matter what level of investment there is. Our approach is much more effective and efficient in the use of your team’s time and energy.

    iii. Optimization programs assume that your company must invest in its own inventory and calculates how much. Our inventory reduction system starts by ap

    Customer Service Week - Wear Red Pants!
    Why?Why should you bother?A couple of little business statistics have stayed firmly in my business thoughts ever since I came across them almost 10 years ago.1. A 5% improvement in customer retention could add between 25% and 125% to your bottom line.2. Companies with good service records grow twice as fast as those with poor service records.WOW!What an opportunity!No expensive marketing. No gimmicks. Just give good service and watch your profits grow.How?Firstly, involve your people.Make sure that everyone knows what’s going on. And why this is important.Ask for their ideas and suggestions. This is so much more powerful than you telling them how to do it.Involve everyone from the tea lady down. Remember that
    aints to ensure that the result is an improvement to ‘what could be’, not just a recalculation of ‘what is’.

    4. Why can’t we just use an inventory optimization program and gain those improvements?

    Of course many companies will gain a benefit from using an inventory optimization program, however, the real issues are: is the benefit maximized, and is it sustainable?

    On its own an inventory optimization program cannot achieve the same level of benefit as an inventory reduction program. This is because optimization programs just calculate the ‘what is’ and so only optimize an element of the total equation. Inventory reduction works on the ‘what could be’ and so minimizes the whole inventory investment.

    With respect to sustainability, the ongoing achievement of a minimized inventory results from a change in the policies, procedures, measures and reporting that drive the inventory result. Optimization programs are calculation tools that don’t address these issues. An inventory reduction program ensures that all the relevant members of your team understand the impact of their decisions on inventory outcomes and sets up the policies, procedures, measures and reporting to ensure a sustainable result. Fundamentally, optimization is a tool that may be used in an inventory reduction program. In fact, if you use (or sell) an optimization program you should invest in our inventory reduction system to gain the long term impact!

    5. There are lots of optimization programs but only one inventory reduction system, surely if your process was better, everyone would copy it?

    Inventory optimization programs are very popular and have been around for many years but as mentioned above they are limited in their application. At Initiate Action we were the first to specifically identify the ‘7 Actions for Inventory Reduction’ and to promote the requirement that sustainable results need a change in culture.

    Optimization is based on maths and statistics and because of this it is easy to package it as a simple software program. Our inventory reduction system is both a training and action program that educates your team and creates the culture change required to ensure that the inventory reduction is sustainable. Optimization alone does not provide the basis for the changes in inventory management that prevent the inventory increasing again. People are trying to copy the system – but why bother when you can license it!

    6. So, what are the specific differences between a typical inventory optimization program and an inventory reduction system?

    There are five very specific differences:

    i. There are 7 actions that can be taken to reduce an inventory investment – our system applies all seven actions for inventory reduction. A typical optimization program applies just one.

    ii. Our inventory reduction system focuses on cash release without impacting availability so we focus where the bulk of the investment is tied up. Optimization programs are ‘availability based’ and identify changes to improve availability across all inventory, no matter what level of investment there is. Our approach is much more effective and efficient in the use of your team’s time and energy.

    iii. Optimization programs assume that your company must invest in its own inventory and calculates how much. Our inventory reduction system starts by ap

    How Emotional Intelligence Creates Effective Leaders
    Research indicates that Emotional Intelligence (E.I.) – how we handle ourselves and our relationships – can determine success more than I.Q. In fact, E.I. may determine as much as 80% of a person's life success. Cognitive ability or what we call I.Q. is only about 20%. Quality leadership training is a combination of E.I. and cognitive ability.More specifically, Daniel Goleman (along with two E.I. researchers: Richard Boyatzis and Annie McKee) explains the role of E.I. in leadership in Primal Leadership, Realizing the Power of Emotional Intelligence (2002). They found the most effective leadership and management styles work through emotions which evolve from the limbic system in the brain.The limbic system is responsible for sending information to the prefrontal lobes for analysis and decision
    omes and sets up the policies, procedures, measures and reporting to ensure a sustainable result. Fundamentally, optimization is a tool that may be used in an inventory reduction program. In fact, if you use (or sell) an optimization program you should invest in our inventory reduction system to gain the long term impact!

    5. There are lots of optimization programs but only one inventory reduction system, surely if your process was better, everyone would copy it?

    Inventory optimization programs are very popular and have been around for many years but as mentioned above they are limited in their application. At Initiate Action we were the first to specifically identify the ‘7 Actions for Inventory Reduction’ and to promote the requirement that sustainable results need a change in culture.

    Optimization is based on maths and statistics and because of this it is easy to package it as a simple software program. Our inventory reduction system is both a training and action program that educates your team and creates the culture change required to ensure that the inventory reduction is sustainable. Optimization alone does not provide the basis for the changes in inventory management that prevent the inventory increasing again. People are trying to copy the system – but why bother when you can license it!

    6. So, what are the specific differences between a typical inventory optimization program and an inventory reduction system?

    There are five very specific differences:

    i. There are 7 actions that can be taken to reduce an inventory investment – our system applies all seven actions for inventory reduction. A typical optimization program applies just one.

    ii. Our inventory reduction system focuses on cash release without impacting availability so we focus where the bulk of the investment is tied up. Optimization programs are ‘availability based’ and identify changes to improve availability across all inventory, no matter what level of investment there is. Our approach is much more effective and efficient in the use of your team’s time and energy.

    iii. Optimization programs assume that your company must invest in its own inventory and calculates how much. Our inventory reduction system starts by ap

    About Face: The Value of Face-to-Face Meetings
    As the business world becomes more impersonal, with automated phone trees and a dizzying amount of online tools, the bond between company and constituent becomes less personal. Increasingly, organizations are utilizing face-to-face meetings to unite with key audiences, communicate their messages and make an impact. As a result, meeting trends are leaning toward a more interactive and personal structure, as illustrated below:• Incentive Programs Rather than provide incentive trips to the same top-producing members of their sales force, companies are involving the entire organization by offering team awards that reward R&D, manufacturing and customer support. Incentive programs, traditionally recognized as simply a sales tool, are now considered an important part of brand building and marketing.<
    alone does not provide the basis for the changes in inventory management that prevent the inventory increasing again. People are trying to copy the system – but why bother when you can license it!

    6. So, what are the specific differences between a typical inventory optimization program and an inventory reduction system?

    There are five very specific differences:

    i. There are 7 actions that can be taken to reduce an inventory investment – our system applies all seven actions for inventory reduction. A typical optimization program applies just one.

    ii. Our inventory reduction system focuses on cash release without impacting availability so we focus where the bulk of the investment is tied up. Optimization programs are ‘availability based’ and identify changes to improve availability across all inventory, no matter what level of investment there is. Our approach is much more effective and efficient in the use of your team’s time and energy.

    iii. Optimization programs assume that your company must invest in its own inventory and calculates how much. Our inventory reduction system starts by applying what we call a ‘zero inventory mindset’. This requires that all inventory investment be justified against several criteria and any investment above zero must be justified. This justification is more than just optimization on an economic basis. This mindset difference is central to the Inventory Cash ReleaseTM System - ICRTM06 and is a huge difference between the two approaches.

    iv. Optimization programs are calculators that assume that availability and demand are essentially fixed. Our inventory reduction system does not make these assumptions and directs the company to review other potential initiatives with suppliers.

    v. Optimization programs are calculation tools; our inventory reduction system is an implementation program that identifies opportunities and then acts on the policies, processes, measures and reporting required for sustaining the result.

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